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 case studies

Bellarine Police Station

       

Bellarine Police Station
Bellarine Police Station

A new complex for Victoria Police – a project with unique security requirements.
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Geelong Art Gallery

       

Geelong Art Gallery
Geelong Art Gallery

The most recent update for one of the regions oldest and most popular buildings. Art has very special climate requirements.
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Gordon TAFE College

       

Gordon TAFE
Gordon TAFE College

A 3 million dollar HVAC project with special considerations for trades training facilities.
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Grace McKellar Centre

       

Grace McKellar Nursing Home
Grace McKellar Nursing Home

A quiet, wam environment for people with high care needs.
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Deakin University

       

Deakin University
Deakin University

Find out how our client saved $100,000.
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details

Bellarine Police Station

Completed in 2004 this new complex comprising of Offices, Interview Rooms and Detention Areas had some unique security issues.


HVAC Project Summary

A new complex comprising of Offices, Interview Rooms and Detention Areas. The new headquarters for the Bellarine Police was built by Lyons Constructions. The HVAC System specified comprised of a number of split systems connected to one condensing unit making the system very efficient. The equipment used was Mitsubishi variable refrigerant flow.

Skills and Equipment Used

Due to the multiple split ducted systems going into the one condensing unit there was a lot of duct work. Insulpak designed and drafted the ducting, manufactured it and fitted it, all in the very early stages of construction. Our Project Management skills and the depth of our technical skills meant that we were able to work quickly and effectively with the builders.    

Challenges of the HVAC Installation

There was a lot of equipment that needed to be fitted into the roof-space so we had to get in early and work fast ensuring we didn’t impact on the progress of the construction team.

Security was an important issue, the construction of the building including the HVAC system had to be such that people could not escape through any of the windows, ducting or spaces. Bars were fitted on windows, grilles on fans and ventilation ducts. It was an interesting challenge to make everything small enough so a person couldn’t get out of a hole that was made in the building.

HVAC Project Outcome

The client is satisfied with the commissioning of the job; the HVAC is efficient, easy to control and meets all of their security requirements. When the job was first completed we spent additional time helping the police understand the installation and the control of the system. We consistently met the requirement to respond to service calls within four hours and won the maintenance contract at the end of the twelve month warranty period.

Torquay Police Station
Bellarine Police Station

 

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Geelong Art Gallery

Completed in 2000 this project had many considerations, such as dust control, humidity and access. Close supervision ensured high quality results.

 

HVAC Project Summary

The Gallery's original neoclassical building dating from 1913 has been extended on four separate occasions. In 1999-2000 a Centenary of Federation grant from the Commonwealth of Australia funded a comprehensive refurbishment of the Gallery and the installation of state-of-the-art infrastructure including the new HVAC system.  The existing system was equipped with direct digital control and we were able to observe exactly how the plant was operating. Our task was to improve on existing system in terms of efficiency, reliability and controllability. We had to bring together a number of different types of equipment together to provide a climate suitable for storing and exhibiting valuable works of art.

Skills and Equipment Used

There was a huge range of existing equipment including GJ Walker fan cooler units and Daikin air conditioning units. Significant upgrades and improvements were made to the HVAC system including the addition of graphics to the DDC system.

This project, more than any other required careful supervision and project management. Of course we provided our own experienced plumbers, duct fitters and electricians, but we also added another layer of quality control and supervision to meet the exacting requirements. 

Challenges of the HVAC Installation

As an existing gallery we had to accommodate the valuable contents and ensure that our work did not produce any dust. The control of humidity is extremely important and it has to be kept within a certain range. There is a strict design criteria; the gallery has to guarantee that the art in their care is kept in conditions that ensure the wellbeing of the pieces.

The construction of the building bought its own challenges; the roof is of a saw tooth design and provided little space for access and the duct work. Weather-proofing the duct work that was on the outside of the building was paramount.

HVAC Project Outcome

The project was completed successfully and we were asked to provide HVAC maintenance services to the entire building, taking over from a number of companies that had supplied services to different areas. We have been responsible for the maintenance of the HVAC systems at the Geelong Art Gallery for the last five years and are currently re-visiting the issues of efficiency. Equipment new on the market may allow us to save even more on energy and maintain the stringent climate requirements.

Geelong Art Gallery

Geelong Art Gallery Art Gallery installation

 

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Gordon TAFE College

HVAC Project Summary

Completed in 2003 the Gordon TAFE project encompassed a number of different HVAC issues. Apart from the normal HVAC requirements; the carpentry area had saw dust extraction requirements, and the welding and auto workshops also had fume exhaust issues. This job, along with other work completed over the past ten years makes the Gordon TAFE College and Deakin University one of out largest customers. 

Skills and Equipment Used

We needed to work closely with the client to help them understand the need to address the vibration issues with solutions that were outside of the original plans. We managed to solve the problem completely with very little additional cost; strategically placed vibration rubber eliminated the vibration and noise. 

Challenges of the HVAC Installation

The air-conditioning system along with all of the different fume and dust extraction equipment pushing air in different directions was causing significant vibration. To fix the problem we had to isolate the different systems and address each minor vibration issue individually.

HVAC Project Outcome

The project was completed on time and to the complete satisfaction of the client. All vibration was eliminated through the structure and we have gone on to do more work for the college.  Gordon TAFE received an award for the building and it has helped bring Insulpak’s work to the attention of other major works in and around Geelong.

Gordon TAFE

Gordon TAFE College
Gordon TAFE

 

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Grace McKellar Centre

HVAC Project Summary

Completed in 2003 the Grace Mckellar project encompassed the redeveloped 100-bed nursing facility for the aged and severely disabled. Climate control, in particular the ability to maintain an even warm temperature through the entire residential area was very important. As was the need to control noise. We were short-listed for the project as we had already successfully completed several other projects for Barwon Health.

Challenges of the HVAC Installation

The challenge with this project was the roof structure, it was of timber construction and although we had plans they did not accurately reflect reality. There seemed to be bits of timber going everywhere and we had to navigate our way through the roof space avoiding the additional work. We had to re-measure, double check, re-navigate and install the ducting in a timeframe that enabled the builder keep the rest of the job on schedule.

HVAC Project Outcome

We were able to overcome the structural issues with the roof and we worked closely with the builder (Hooker Cochran) and client to ensure that noise would not be a consideration for the residents or staff.  As a result, we were told that Insulpak would be considered for the next project. Since then, we have completed two other jobs worth over a million dollars for Barwon Health and have been asked to tender for the Geelong Hospital.

Grace McKellar Nursing Home
Grace McKellar Nursing Home
Grace McKellar Centre

 

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Deakin University

HVAC Project Summary

This project has just been completed (August 2006). We won this project through a competitive tender and were able to demonstrate a $100,000 saving on the DDC and still supply the same outcome.

Challenges of the HVAC Installation

This was our biggest job to date; project management, logistics and a flexible, skilled work force ensured our success The project included fume cupboards, medical gases, DDC electrical systems, numerous boilers, chillers, fan cool units, air conditioning, numerous of fans, hundreds of grills and kilometres of duct and pipe work with insulation.

HVAC Project Outcome

During the final stages of this project we were invited to put in a proposal for another Deakin University project valued at two million dollars, where they are asking us to both design and install. This approach will save them money and eliminate delays in getting a third party to approve equipment and design. It will also minimise clashes on site with other trades.

Deakin University
Deakin University